Chevy Hi-Performance Homepage Chevy High Performance
Get Adobe Flash player

Electronic Fuel Injection - Get Injected

How to Get Modern-Day EFI Without the Headaches
Electronic Fuel Injection
Electronic Fuel Injection
Everything you'll need to... 
   
  read full caption
Electronic Fuel Injection
Everything you'll need to convert your small-block over to the new Mass-Flo fuel-injection system is included in the full kit, eliminating any unnecessary trips to the parts store for even the smallest hardware.
Electronic Fuel Injection
Included in the small-block... 
   
  read full caption
Electronic Fuel Injection
Included in the small-block system is an Edelbrock Victor Jr. intake manifold that's been machined to accept injectors by having bungs welded into place. Mass-Flo will have a line of custom intake manifolds for the small-block, most likely by the time you read this.
Electronic Fuel Injection
The first step is to install... 
   
  read full caption
Electronic Fuel Injection
The first step is to install the fuel-rail mounting brackets, two per fuel rail. They come anodized in silver and include a complete set of socket-head stainless capscrews.
Electronic Fuel Injection
It's a good idea to use high-quality... 
   
  read full caption
Electronic Fuel Injection
It's a good idea to use high-quality petroleum jelly to coat the O-ring seal, to help ease seating them into the rail. Using a solid base to steady the fuel rail, Rosen worked the injector into the rail until he felt it become seated, then repeated the process for the remaining seven injectors.
Electronic Fuel Injection
Here's what it looks like... 
   
  read full caption
Electronic Fuel Injection
Here's what it looks like before mounting the final assembly onto the intake manifold.
Electronic Fuel Injection
Again, Rosen used a healthy... 
   
  read full caption
Electronic Fuel Injection
Again, Rosen used a healthy coating of petroleum jelly on the base of each injector and pressed firmly on the top of the rail to seat the assembly onto the manifold. From there, Rosen snugged the fuel rail to the mounting brackets with the supplied cap.
Electronic Fuel Injection
Next, the throttle-body gasket... 
   
  read full caption
Electronic Fuel Injection
Next, the throttle-body gasket was put in place before mounting the Mass-Flo 1,000-cfm throttle body onto the intake manifold. What you don't see here is the trick progressive linkage on the throttle body.
Electronic Fuel Injection
The heart and soul of the... 
   
  read full caption
Electronic Fuel Injection
The heart and soul of the system is the ultracompact high-flow MAF meter that rests on top of the throttle body. Incidentally, it's easily concealed underneath the air cleaner for an old-school look.
Electronic Fuel Injection
To install the air-charge... 
   
  read full caption
Electronic Fuel Injection
To install the air-charge temperature sensor, Rosen started by wrapping it with Teflon tape. It was then placed into the front of intake, on top of the runner, and tightened down with a 1-inch wrench.
Electronic Fuel Injection
For the coolant temperature... 
   
  read full caption
Electronic Fuel Injection
For the coolant temperature sensor, the threads were again wrapped with a little Teflon tape then placed onto the coolant passage, which is right next to where the thermostat housing mounts.
Electronic Fuel Injection
That's it for prepping the... 
   
  read full caption
Electronic Fuel Injection
That's it for prepping the intake manifold, and with everything completed on the workbench, the system is looking killer and just needs to be bolted onto the engine.
Electronic Fuel Injection
Controlling the idle speed... 
   
  read full caption
Electronic Fuel Injection
Controlling the idle speed is a pre-installed idle-air bypass solenoid that mounts on the rear of the Mass-Flo throttle body.
Electronic Fuel Injection
Mallory custom-builds the... 
   
  read full caption
Electronic Fuel Injection
Mallory custom-builds the electronic distributor for Mass-Flo applications with electronic components that can be had at any local auto-parts store, making it easy to replace should the need ever arise.
Electronic Fuel Injection
Up close and personal, you... 
   
  read full caption
Electronic Fuel Injection
Up close and personal, you can see how the final wiring and sensors are plugged into the Mass-Flo harness. Everything comes labeled, so it's nearly impossible to incorrectly attach the system.
Electronic Fuel Injection
The system also comes with... 
   
  read full caption
Electronic Fuel Injection
The system also comes with a pair of O2 sensors and bungs, which Rosen installed into the headers and wired up so they're ready to go.
Electronic Fuel Injection
The nerve center of the system... 
   
  read full caption
Electronic Fuel Injection
The nerve center of the system was mounted to the inside of the firewall and consists of the ECM, the relay and fuse boxes, the diagnostic connector, the MAF frequency-to-voltage converter, the inertia switch, and the barometric pressure sensor.

1  | 2  | Next

Chevrolet Corvette Research
Chevrolet Corvette Review in-depth reviews on the new Chevrolet Corvette, featuring test drives, comparisons, options, features and more. The 2010 Corvette is equipped with a V8 engine, generating 505 horsepower, and it has drivers side crash test ratings of 8 stars and passengers side crash test ratings of 8 stars.
 
1966 Chevy Nova - Project Julia Juxtaposed
Check out this insane twin turbocharged 1966 Chevy Nova with over 1500hp!... more
 
1964 Chevy Chevelle Body Trim Restoration - Factory Fresh
Check out the 1964 Chevy Chevelle body trim that we buff out to look like new!... more
 
Chevy El Camino Rat Rod Flat Black Paint Job - Black-Tie Affair
Check out the Rat Rod Flat Black paint we splashed onto our Chevy El Camino project car!... more
 
Chevy Big Block Zex Nitrous Perimeter Plate Install - The Big Squeeze
Check out the highly advanced Zex Dominator flange nitrous perimeter plate system as we install it... more
 
Chevy High Performance Letters - CHP Garage
Check out the crazy and fun racing stories that our readers share with us this month!... more
 
1978 Chevy Malibu - CHP Rides
Check out this amazing and completely custom 1978 Chevy Malibu!... more
 
1973 Chevy Camaro - From Stage Coach To Killer
Check out the time and dedication Scott Maki put into this 1973 Chevy Camaro and what makes this... more
 
Chevy High Performance Letters - Letters
Check out the comments and concerns of our beloved readers in this months Chevy High Performance... more
 
1968 Chevy Camaro - CHP Rides
Check out this fully restored 1968 Chevy Camaro!... more
 
Chevy 383 Turbocharged Engine Build - Performance Q & A
Check out the various engine combinations possible with a custom Chevy 383 turbocharged engine... more