Introduced more than three decades ago, GM's HEI ignition system has capably powered tens of thousands of vehicles over the years. The setup has remained popular with performance enthusiasts to this day, primarily due to its simplicity. The unitized design, with the coil located in the distributor cap and one 12-volt wire hookup, is hard to beat for ease of installation. There's no question that early, stock distributors come up a bit lacking for high-performance applications, as they have difficultly delivering full spark as rpm climbs, especially above 4,500 rpm. Aftermarket, high-performance HEI units do a much better job; MSD's unit promises full spark up to 9,000 rpm, which should be good enough for just about any hi-po application. On the other hand, MSD offers a number of options for increasing HEI performance, one of them being the Super HEI Kit, which we installed in a nitrous-huffing '69 Nova.

Running through a brief refresher course, it's important to note that an HEI setup replaces the traditional points and condenser setup with a control module. This module is able to deliver much more spark energy to the plugs than points-and it also allows for greater dwell times, which enable the coil to more fully saturate, or charge, before releasing its energy. And although this setup provides a much hotter spark to the plugs than with points, it still has a basic limitation. Even the best HEI systems are inductive discharge systems, which means that there is always some dwell time required to fully charge the coil before it discharges. At high rpm, there's less dwell time available, so the coil discharges at less than maximum energy, which can result in a loss of power, and possibly even top-end miss. At the very least, with a less than full-strength spark, the engine can't reach its full power potential. Truth be told, it's the nature of the beast with even the best HEI systems.

That's where the Super HEI Kit comes into play. By incorporating a MSD 6AL box with a Blaster 2 coil in place of the HEI control module and internal coil, the system is converted from an inductive ignition to a high-powered capacitive discharge setup. In short, a CD ignition uses a quickly charged, high-voltage capacitor that stores full energy until the ignition is triggered, sending all the power to the coil, even at high rpm. Each spark gets full juice, regardless of rpm. On top of that, the conversion to an MSD CD ignition system also provides the benefit of multiple sparks for each firing of a plug below 3,000 rpm. Above this level, there's not enough time for multiple sparks, but the system continues to deliver a single, full-power spark.

So when should you consider this type of upgrade? In most applications, a good, high-performance HEI setup, including an aftermarket module and coil, will probably get the job done. And our man at MSD, Todd Ryden, admits that the Super HEI Kit isn't going to add an instant 20 hp. "It will," he told us, "support power gains better and ties in to other modifications, like heads, a cam, or even a carb. It provides some extra oomph." Extra oomph is exactly what we were looking for from our test subject for this install, Pete Cervantes' '69 Nova. Cervantes' ride was already a 11.8 performer when we got a hold of it; after our Mar. '08 "Wake Up 'Stick" cam swap, he's running 11.3 on a 150 shot of juice and making peak power in the mid-6,000-rpm range. With higher rpm levels and increased cylinder pressure, the Nova was the perfect candidate for some extra heat in the ignition department.

The Super HEI Kit-which is a smog-legal modification, by the way-allows you to retain an already installed HEI distributor. Depending on the type of module you're running (four-, five-, or seven-pin), the HEI module and coil are removed or bypassed in favor of the higher-output CD system. Those of us with a wiring phobia may be a bit intimidated by the install, but MSD's instructions for the Super HEI Kit and the 6AL box (you'll need both) are clear. The first and most important step is to determine what type of module your distributor is running so you can follow the appropriate wiring diagram. From there, it's just a matter of properly attaching the wires.

In our case, we were fortunate to be dealing with the simpler of the two options, a four-pin module MSD distributor. As for the installation itself, it actually took us longer to securely mount the 6AL box and Blaster 2 coil than it did to wire the new setup into place. Once done, we encountered a common hiccup, which we've illustrated in the captions, but once that was dealt with, the Nova fired perfectly; in fact, the most immediate benefit Cervantes noticed is that his car idles more smoothly than before. Low rpm throttle response is improved-thank the multiple sparks for that-but we'll have to wait for another track session before we can report on what the car does at the top end and under influence of laughing gas. Knowing that we've laid a more solid ignition foundation for our other performance mods, we're anxious to see the results.

Quick Notes
What We Did
Hopped up an MSD HEI ignition system by installing a Super HEI Kit

Bottom LineThe addition of a 6AL box and external Blaster 2 coil provides a hotter, more consistent spark

Price$310

  • 1969 Chevy Nova Hei Ignition System Msd Super Hei Kit
    MSD's Super HEI Kit (PN 8500) comes with everything needed to perform the conversion from factory HEI inductive discharge coil and module setup to a capacitive discharge 6AL box (PN 6420) and external coil. Although there are directions specific to the Super HEI Kit, you'll also need the 6AL instructions, not to mention the bag of wires, screws, and connectors that comes with it.
    MSD's Super HEI Kit (PN 8500) comes with everything needed to perform the conversion from
  • 1969 Chevy Nova Hei Ignition System Distributor Cap
    One of the most readily apparent advantages to the HEI setup we're replacing is its compactness. This cap, the coil within it, and the dustcover are typical of most HEI systems.
    One of the most readily apparent advantages to the HEI setup we're replacing is its compac
  • 1969 Chevy Nova Hei Ignition System Four Pin Module Distributor
    Although aftermarket HEI modules, such as the performance digital module contained in this MSD distributor, provide far better coil charging and spark energy than a factory unit, they still can't match the performance of a good CD ignition and coil. The first step of this install is to remove this four-pin module from the distributor.
    Although aftermarket HEI modules, such as the performance digital module contained in this
  • 1969 Chevy Nova Hei Ignition System 6Al Wiring Harness
    This wiring harness (PN 8861) comes with the 6AL box and is installed in place of the ignition module. The small plastic wire clamps are included to keep the wire in place; likewise, the rubber grommet is there to keep the distributor base area sealed off from outside contaminants.
    This wiring harness (PN 8861) comes with the 6AL box and is installed in place of the igni
  • 1969 Chevy Nova Hei Ignition System New Cap And Rotor
    As should be done whenever any of the ignition components are serviced, we picked up a new cap and rotor set before proceeding with the 6AL conversion. The kit comes with two contact buttons. The factory-style button has high resistance to limit electromagnetic interference or radio noise, but can actually heat up and melt the cap when used with a higher-output ignition like an MSD 7 Series. The lower-resistance button helps keep temperatures down, and a good set of wires will keep EMI in check. We used the low-resistance piece, and then installed the required rubber washer before clipping on the modified dustcover. Note the long contact piece in the new dustcover; this works as an extension between the rotor and the secondary coil tower on the top of the cover.
    As should be done whenever any of the ignition components are serviced, we picked up a new
  • 1969 Chevy Nova Hei Ignition System Cap Installation
    After bolting the new rotor into place on the distributor, the modified cap assembly clips into place just like a stock cap.
    After bolting the new rotor into place on the distributor, the modified cap assembly clips
  • 1969 Chevy Nova Hei Ignition System Msd 6Al Box Installation
    We then turned our attention to mounting the MSD 6AL box and Blaster 2 coil. Fortunately, there was plenty of room for both on the '69 Nova's firewall. Note the vibration-absorbing rubber mounts used to mount the ignition box.
    We then turned our attention to mounting the MSD 6AL box and Blaster 2 coil. Fortunately,
  • 1969 Chevy Nova Hei Ignition System Power Tower Adapter
    This Power Tower adapter comes with the modified dustcover and coil wire portion of the Super HEI Kit. To attach it, the socket-type plug end is unscrewed and the adapter is placed into the female-style plug opening on the coil. The plug end is then tightened, which expands the inside of the adapter against the coil opening, holding it in place.
    This Power Tower adapter comes with the modified dustcover and coil wire portion of the Su
  • 1969 Chevy Nova Hei Ignition System Msd 6Al Box Wiring
    Wiring the 6AL box turned out to be the shortest part of the process. We began by plugging the magnetic pickup connector from the right side of the box to the harness we previously installed in the distributor (arrows). The wires attached to the 6AL box are extremely long to accommodate a variety of mounting locations. We'll shorten them up later, but for now we just tied the extra length together and secured it out of harm's way.
    Wiring the 6AL box turned out to be the shortest part of the process. We began by plugging
  • 1969 Chevy Nova Hei Ignition System White Jumper Harness
    Here we've used the white jumper harness (included with the 6AL) to connect the red wire from the 6AL box to the key connector in the Nova's harness. We've only used one of the white jumper's two wires here, taping the other off. The second wire is for five- and seven-pin module installations. We've also used the brown wire, found in the Super HEI Kit, to connect the tach wire on the car to the tach output terminal on the box.
    Here we've used the white jumper harness (included with the 6AL) to connect the red wire f
  • 1969 Chevy Nova Hei Ignition System External Coil Wire
    Again, the wires coming from the 6AL box are very long, so the wires exiting the left side of the box look more confusing than they are. We're already mentioned the red wire, which plugged into the key connector in the Nova's harness. There's a heavy red wire for power and a heavy black wire for ground, both of which were connected to the battery. The black and orange wires (1) connect to the new external coil; the white wire (2) isn't used and gets taped off. All that was left at this point was to install the coil wire and fire her up.
    Again, the wires coming from the 6AL box are very long, so the wires exiting the left side
  • 1969 Chevy Nova Hei Ignition System Ignition Cutoff Diode
    The Nova fired up readily enough, but kept running after the ignition was turned off. This condition is fixed by installing this small diode, which is provided in the 6AL parts bag, inline of the wire that goes to the charging indicator. It keeps power from flowing through the charging light indicator and into the ignition wire. Problem solved, this Nova is more ready than ever for a few juiced quarter-mile runs.
    The Nova fired up readily enough, but kept running after the ignition was turned off. This
SOURCE
Autotronic Controls Group (MSD Ignition)
El Paso
TX