Chevy Hi-Performance Homepage Chevy High Performance
Get Adobe Flash player

Dream Pipes - Chevy High Performance

MagnaFlow's American Thunder Exhaust for Early F-bodies
From the June, 2009 issue of Chevy High Performance
By John Nelson

Quicktime Movie Before
Windows Movie Before

Quicktime Movie After
Windows Movie After

New Magnaflow Mufflers Undercarraige View
Old Mufflers Undercarriage View
Scary as this may sound, our... 
   
  read full caption
Old Mufflers Undercarriage View
Scary as this may sound, our ace installer, MagnaFlow's Jim Gose, figured this '69 Z/28 had seen four or five exhaust systems in its day... which means this ratty mess actually replaced something else. The 2.25-inch tubes, battered mufflers, and lack of tailpipes kept the swapped-in 396 from fully exhaling.
Mufler Strap Removal
After supporting the outgoing... 
   
  read full caption
Mufler Strap Removal
After supporting the outgoing exhaust with stands, Gose made quick work of the muffler straps.
Cutting Old Mufflers
These collectors were unusually... 
   
  read full caption
Cutting Old Mufflers
These collectors were unusually welded to the pipes, so our man broke out the reciprocating saw. Thinking ahead, Gose left a piece of the old pipe in place. Hopefully you'll only have to unbolt a flange connector.
Magnaflow Tru X Crossover Muffler
With the old exhaust system... 
   
  read full caption
Magnaflow Tru X Crossover Muffler
With the old exhaust system history, it was time to contemplate the new. The American Muscle system features MagnaFlow's Tru-X crossover. This assembly balances the exhaust gas pulses between the two sides of the system and promotes better flow. The result: better sound and more power.
Mufflers Mounts
MagnaFlow's mufflers use a... 
   
  read full caption
Mufflers Mounts
MagnaFlow's mufflers use a straight-through design to minimize exhaust restriction. The kit comes with all necessary mounting hardware--and a set of sorely needed tailpipes.
1969 Camaro Threaded Bolt Holes
Gose set the system in place... 
   
  read full caption
1969 Camaro Threaded Bolt Holes
Gose set the system in place for a mock fitment, beginning with the mufflers. This '69 started life as a dual-exhaust car, so it has threaded bolt holes for the original muffler hangers. A single-exhaust car should have one set of holes, along with a pair of dimples on the opposing side.
New Muffler Hangers
The new hangers matched right... 
   
  read full caption
New Muffler Hangers
The new hangers matched right up to the OEM mounting location. If your vehicle doesn't have suitable bolt holes to accommodate the hangers, you'll have to set the entire system in place, determine where the muffler hangers need to be, and drill the appropriate bolt holes. MagnaFlow provides the bolts.
X Collector Mufflers 1969 Camaro
The plastic connector snaps... 
   
  read full caption
X Collector Mufflers 1969 Camaro
The plastic connector snaps into place on the frame hanger (it's a snug fit--a little penetrating oil may be needed), and the muffler hanger snaps into the other end.
Installing Extension Pipes
Gose continued forward, fitting... 
   
  read full caption
Installing Extension Pipes
Gose continued forward, fitting the X-collector onto the mufflers. The directions call for at least 1/2-inch clearance between the exhaust components and any other parts, especially those that move (like the driveshaft).
Marking Pipes 1969 Camaro
With the crossover tucked... 
   
  read full caption
Marking Pipes 1969 Camaro
With the crossover tucked into place, we moved on to the extension pipes. After sliding them onto the X-pipe, Gose lined up the extensions up with the small piece of old pipe still attached to the headers, marked his spot, and made the cut.
Muffler Connection
This clean connection is what... 
   
  read full caption
Muffler Connection
This clean connection is what we ended up with. In header applications that use a three-bolt flange mount, you'll need to bolt a flange extension to the headers then cut the extension pipes to the appropriate length.

1  | 2  | Next

Mounting Tailpipes Welding X Pipe
Hanger Bracket Slash Cut Tailpipes
Welding Mufflers New Muffler System Installed
Chevy High Performance Letters - Letters
Check out the comments and concerns of our beloved readers in this months Chevy High Performance... more
July 2005 Chevy High Performance Table of Contents
We Test Every Street-Style Vortec Head You Can Buy... more
September 2005 Chevy High Performance Table of Contents
Build it Right and Get Lots of Insurance--A Cautionary Tale... more
May 2006 Chevy High Performance Table of Contents
Christian Kneller's '69 Camaro is One Understated Overachiever... more
July 2007 Chevy High Performance Magazine
Be it big or be it small, with a limited bankroll, we show you how to build two complete motors,... more
March 2005 Chevy High Performance Table of Contents
Learning the fundamentals of modern engine tuning at EFI 101... more
Chevy High Performance Holiday Buyer's Guide
The holidays are right around the corner and if you're looking for ideas, then you're going to like... more
Chevy High Performance Letters - CHP Garage
In our October '09 issue, I shared my mishaps towing our LeMons Camaro to Reno, Nevada. As usual, I... more