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Chevy 355 Small Block Engine Build - Cheap Skate!

Using 30-Year-Old Recycled Parts, This 355 Kicks Out 467 Hp On Chump Change
By Stephen Kim
Photography by Stephen Kim
Chevy 355 Small Block Engine Build Engine On Dyno
Chevy 355 Small Block Engine Build Factory Steel Crank
A large cost-savings comes... 
   
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Chevy 355 Small Block Engine Build Factory Steel Crank
A large cost-savings comes from our swapmeet finds: a four-bolt block and a factory steel crank. After cutting the journals 0.020/0.020 and align-honing the block, the crank was ready to drop in. A benefit of a stock-stroke crank is the reduced labor costs when balancing the rotating assembly, which required simply removing a wee bit of material from the front counterweight. Since the motor won't see much past 7,000 rpm, main studs are not necessary.
Chevy 355 Small Block Engine Build 5140 Eagle Steel Rods
The 5140 Eagle steel rods... 
   
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Chevy 355 Small Block Engine Build 5140 Eagle Steel Rods
The 5140 Eagle steel rods measure 5.700 inches and 565 grams. Eagle's H-beams would have been preferable in a heavier-duty application, but they would add mass and dollars. Furthermore, the I-beams are plenty stout considering the 355's relatively moderate rpm range and power output.
Chevy 355 Small Block Engine Build Speed Pro Forged Pistons
At only a few bucks over a... 
   
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Chevy 355 Small Block Engine Build Speed Pro Forged Pistons
At only a few bucks over a set of hypereutectic pistons, these Speed-Pro forgings are a raging bargain. They feature ribbed skirts for improved oil retention and a Duroshield coating for reduced friction. A testament to the overall simplicity of the motor, the ring grooves accommodate an OE-like 5/64-, 5/64-, 3/16-inch ring pack. Although it comes with a weight penalty, using short rods also comes with the benefit of the piston's thick, 1.56-inch compression height, should they ever encounter nitrous.
Chevy 355 Small Block Engine Build Zero Decking Engine Block
To ensure pump-gas compatibility... 
   
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Chevy 355 Small Block Engine Build Zero Decking Engine Block
To ensure pump-gas compatibility with the motor's 10.5:1 compression, quench was optimized with a 0.040-inch-thick head gasket and by zero-decking the block.
Chevy 355 Small Block Engine Build Valve
The cam's 255 degrees of duration... 
   
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Chevy 355 Small Block Engine Build Valve
The cam's 255 degrees of duration combined with a large, 2.08-inch intake valve resulted in minor piston-to-valve contact, which required slightly enlarging the intake valve reliefs.
Chevy 355 Small Block Engine Build Moroso Oil Pan
GM engineers missed the mark... 
   
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Chevy 355 Small Block Engine Build Moroso Oil Pan
GM engineers missed the mark in the '60s but were on the right track. The factory Z/28 oil pan featured a windage tray,...

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