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500CI Chevy LS1 Engine Build - How To Build A 500CI LS1

4340 Forged Steel Crank Callies Steel Crank
The 4340 forged-steel crank... 
   
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4340 Forged Steel Crank Callies Steel Crank
The 4340 forged-steel crank is a Callies piece that's available through ERL. It retains factory-sized 2.558-inch main and 2.100-inch rod journals and can handle in excess of 1,000 hp.
Crank Counterweights Drawback Of Pulling The Pistons
One of the drawbacks of pulling... 
   
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Crank Counterweights Drawback Of Pulling The Pistons
One of the drawbacks of pulling the pistons so far down the bores is that the height of the counterweights must be compromised in order to clear the piston skirts. Furthermore, at 1,741 grams, the bobweight is hardly light. As a result, several slugs of Mallory must be added to achieve balance.
Carrillo Steel Rod Erl Cam And Block Clearance
Measuring 6.800 inches, the... 
   
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Carrillo Steel Rod Erl Cam And Block Clearance
Measuring 6.800 inches, the Carrillo steel rods were designed in collaboration with ERL to provide sufficient cam and block clearance.
Wiseco Pistons Piston With Reverse Dome
To keep compression to a pump-gas-friendly... 
   
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Wiseco Pistons Piston With Reverse Dome
To keep compression to a pump-gas-friendly 10.8:1, the Wiseco pistons have a -28cc reverse dome. They also feature a revised skirt to promote piston stability at BDC in extralong-stroke applications.
Billet Steel Main Caps Super Ii Block
Billet steel main caps are... 
   
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Billet Steel Main Caps Super Ii Block
Billet steel main caps are standard on ERL's Super Deck II block. The four inner studs were torqued down to 60 ft-lb and the two outer crossbolts to 19 ft-lb.
Comp Cams Camshaft Comp Hydraulic Roller Cam
Since the goal was to build... 
   
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Comp Cams Camshaft Comp Hydraulic Roller Cam
Since the goal was to build a streetable motor that represented what many enthusiasts would probably build, SAM installed a conservative Comp 248/254-at-0.050 hydraulic roller cam with 0.647-inch lift. It was ground on a small base circle for additional rod clearance. With slightly more duration, SAM says the combination would easily put out an additional 50-60 hp.
Engine Block Front View Utilizes Dartons Modular Integrated Deck System
ERL utilizes Darton's Modular... 
   
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Engine Block Front View Utilizes Dartons Modular Integrated Deck System
ERL utilizes Darton's Modular Integrated Deck system, which feature Siamesed and nested sleeves that reinforce the upper deck area. The MID system enhances cooling capacity by increasing water flow from the block to the head.
Deck Plates Deck Plate With Longer Head Studs
Deck plates require longer... 
   
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Deck Plates Deck Plate With Longer Head Studs
Deck plates require longer head studs. These ARPs were supplied by ERL. For extra strength, ERL enlarges the head bolt holes to 1/2 inch. The Cometic multilayer steel head gaskets are off the shelf.
Ls7 Cylinder Heads Cylinder Head
Feeding those 500 hungry inches... 
   
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Ls7 Cylinder Heads Cylinder Head
Feeding those 500 hungry inches is a set of factory LS7 heads. They flowed an impressive 365/215 cfm right out of the box.

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