|
|
Smeding Performance 572 Crate Motor - The 700 ClubSmeding Performance concocts a 572 crate motor that kicks out 737 hp and 740 lb-ft without even trying! From the June, 2012 issue of Chevy High Performance By Stephen Kim Photography by Stephen Kim
|
|
Every motor Smeding Performance... Every motor Smeding Performance builds is tuned for max power and driveability on the dyno. Complete from carb to oil pan, the Smeding 572 Extreme crate motor includes a polished timing set and valve covers, and lists for $12,995. Holy heaps of lb-ft, Batman, this 572 Rat is wicked. Although Robin has a reputation for getting excited far too easily, there’s good reason for his enthusiasm this time around. The Smeding Performance 572ci crate big-block presented before us makes 692 lb-ft of torque, but that’s not the impressive part. That 692 figure isn’t peak torque, but rather the motor’s average torque throughout its entire 2,600- to 6,000-rpm rev band. Yikes. Peak torque checks in at 740 lb-ft at 4,400 rpm, and better yet, the massive Rat kicks out 700-plus lb-ft from 3,900 to 5,000 rpm. Now that’s what you call kicking some serious heinie throughout a very broad rpm range. That said, man does not live by lb-ft alone, and torque without horsepower is nothing more than a glorified dump truck motor. Fear not, for the Smeding big-block backs up its impressive torque tally with 737 hp. Can you say block-long burnouts with 2.73:1 gears? Now this is our kind of motor. The Smeding 572 Extreme crate motor certainly has all the right stuff. It’s based on a Dart Big M block, and fitted with rugged forged internals. Up top, Airflow Research 325cc aluminum cylinder heads, an Edelbrock Victor Jr. intake manifold, and a Quick Fuel Technology 850-cfm carb provide the air supply while a mild COMP 252/262-at-0.050 cam kicks the valves open. Nevertheless, anyone can bust out their checkbook and order up a pile of nice parts. It’s the ability to select the right components and engineer a fundamentally proficient combination that separates the fly-by-night hacks from the experienced pros. The key to squeezing 572 ci... The key to squeezing 572 ci out of a package that’s identical in external size to a 396 is a siamesed-bore Dart Big M block. Smeding punches the holes out to a massive 4.630 inches. When matched with a 4.250-inch stroke, the result is 572 delicious cubes in a standard 9.800-inch deck block. Dart performs most of the machine work prior to shipment, so the only prep work required is boring and honing the cylinders, and align-honing the mains. As Ben Smeding explains, big peak numbers aren’t everything. “It’s only natural to look at the peak horsepower and torque numbers that an engine makes, but we build our combinations for the widest powerband possible. “We try to maximize torque as low as 2,500 rpm because when you mash the gas at cruising speed, you want the motor to respond,” he says. This approach also means that the 572 produces peak power at 5,700 rpm, and is ready to shift by 6,000, reducing stress on the bottom end and valvetrain while increasing durability. Quite frankly, we were shocked to see the 572 big-block crank out 737 hp considering that it’s rated at 690 hp. “We dyno our motors using regular pump gas we buy down the street, and day-to-day variations in fuel quality and ambient air conditions can impact power output. As such, we underrate our motors to leave a safety margin for these variables. The bottom line is that we want to make sure that our customers are happy, and they’re getting all the horsepower that they’re paying for.” By virtue of underrating one of its crate engine packages by 47 hp, Smeding Performance might just be one of the most honest engine shops in the business. As you might expect from such an outfit, the price of admission for this 572 is pretty darn reasonable as well. Complete from carb to oil pan—including the distributor and plug wires—the Smeding 572 Extreme lists for $12,995. We’re all for getting your hands dirty and building an engine yourself, but matching this kind of performance for the dollar is no small feat. DIY builds don’t come with three-year, unlimited-mile warranties, either.  While many 572 big-blocks...  While many 572 big-blocks utilize 4.500x4.500-inch bore and stroke dimensions, Smeding opts for a larger 4.630-inch bore and a shorter 4.250-inch. The big bores unshroud the valves for improved cylinder head breathing, and the short stroke reduces piston speed and friction at any given rpm. Smeding’s own 4.250-inch forged 4340 crank provides the additional stroke.  Rounding out the rotating...  Rounding out the rotating assembly are steel 6.535-inch Smeding H-beam rods, and forged 10:1 KB pistons with a 1.140-inch compression height. Smeding says that using a relatively short rod increases the rod angularity during the power stroke, thereby increasing the force exerted on the crankpin and boosting torque.  Sealing the bores are a low-friction...  Sealing the bores are a low-friction 0.043-, 0.043-, 3/16-inch ring package. The top rings are gapped at 0.022 inch, while the second rings check in at 0.020-0.022. In theory, running relatively tight ring gaps and bearing clearances, in conjunction with a standard volume oil pump, prevents oil from slinging around in the crankcase and into the combustion chamber. Combined with low-tension rings, Smeding reports that these tricks are good for a solid 25hp increase.  The rods and crank ride on...  The rods and crank ride on Clevite bearings. The clearances might seem a little tight at 0.0022 to 0.0025 inches, but the objective is to improve oil control.  By letting the cylinder heads...  By letting the cylinder heads do the hard work, the cam specs can be kept conservative to improve driveability and idle quality. The custom COMP Cams hydraulic roller features 252/262 degrees of duration at 0.050 and 0.613/0.613-inch lift.  After internally balancing...  After internally balancing the rotating assembly and installing it into the block, the main caps were tightened down. Another perk of using a conservative 4.250-inch stroke is that the rotating assembly clears the block and cam without any grinding. Since rpm is limited to 6,000, the standard Dart main bolts are plenty strong enough, and studs aren’t necessary.  By setting bearing clearances...  By setting bearing clearances on the tight side, there’s no need for a high-volume oil pump. Smeding uses a Melling standard volume unit on the 572, and opens up the mounting holes just a tad so it will slide onto the block more easily.  Lining up the dots works just...  Lining up the dots works just fine in a stock rebuild, but in high-performance builds like the Smeding 572 degreeing the cam is a must. The COMP hydraulic roller is ground on a 112-degree lobe separation angle, with 2 degrees of advance built in. After dialing in the cam, a COMP double-roller timing set was bolted in place.  To seal the combustion chambers,...  To seal the combustion chambers, the 572 relies on a set of 0.043-inch-thick Cometic multilayered steel gaskets. Matched with a zero-decked block, the result is a tight quench clearance for improved power output and detonation resistance. Transferring lobe lift to the pushrods are Smeding hydraulic roller lifters.
STATS
| | SMEDING 572 SPECS |
| ENGINE TYPE | big-block Chevy |
| DISPLACEMENT | 572 ci |
| BORE X STROKE | 4.630x4.250 |
| COMPRESSION RATIO | 10.0:1 |
| DECK HEIGHT | 9.800 |
| ROD LENGTH | 6.535 |
| MAIN BEARING CLEARANCE | 0.0022-0.0025 |
| ROD BEARING CLEARANCE | 0.0022-0.0025 |
| CRANKSHAFT ENDPLAY | 0.007 |
| PISTON TOP RING ENDGAP | 0.022 |
| PISTON SECOND RING ENDGAP | 0.020 |
| PISTON COMPRESSION HEIGHT | 1.140 |
| PISTON DOME VOLUME | -5 cc |
| PISTON-DECK CLEARANCE | 0 |
| HEAD GASKET COMPRESSED THICKNESS | 0.043 |
| COMBUSTION CHAMBER VOLUME | 115 cc |
| VALVE DIAMETER | 2.300/1.880 |
| VALVESPRING DIAMETER | 1.625 |
| VALVESPRING SEAT PRESSURE | 275 pounds |
| VALVESPRING OPEN PRESSURE | 810 pounds |
| CAM SPECS | 252/262-at-0.050; 0.613/0.613; 112 |
| CARB SIZE | 850 cfm |
| FUEL TYPE | 91 octane |
| MAIN CAP BOLT | 110 lb-ft |
| ROD BOLT | 70 lb-ft |
| HEAD BOLT | 75 lb-ft |
 To seal the combustion chambers,...  To seal the combustion chambers, the 572 relies on a set of 0.043-inch-thick Cometic multilayered steel gaskets. Matched with a zero-decked block, the result is a tight quench clearance for improved power output and detonation resistance. Transferring lobe lift to the pushrods are Smeding hydraulic roller lifters.  What makes the 572 really...  What makes the 572 really thump is a set of Airflow Research 325cc aluminum cylinder heads (PN 2101). They boast 2.300/1.880-inch valves, 115cc combustion chambers, and killer as-cast intake ports that flow an incredible 384 cfm. Smeding runs them straight out of the box, and the results speak for themselves. They were torqued down to 75 lb-ft with ARP head bolts.  It’s the little things that...  It’s the little things that count. The intake rocker studs on many big-block Chevy heads protrude into the port. To prevent oil from leaking into the ports, Smeding applies thread sealant onto the intake rocker studs.  Bumping open the valves are...  Bumping open the valves are a set of Scorpion 1.7:1 aluminum rocker arms, which are actuated by Manley pushrods. Yet another benefit of keeping the rpm down is the ability to run pedestal-mount rockers instead of much pricier shaft mounts. For nice and quiet operation, the rockers were tightened to three-quarter turn past zero lash.  Feeding the cylinder heads...  Feeding the cylinder heads is an Edelbrock Victor Jr. single-plane intake manifold (PN 2902). While dual-plane manifolds are more common in engines that are tuned for torque, a single-plane works great in this application thanks to the 572’s massive displacement.  Although 4500-series carbs...  Although 4500-series carbs work great on race motors, they’re not always the best choice for street motors. As such, the Smeding 572 comes equipped with a Quick Fuel Technology 4150-series carb that moves 850 cfm. On the dyno, the tune proved excellent right out of the box.  Although it’s more of an issue...  Although it’s more of an issue with longer stroke motors, torsional vibration is an inevitable by-product of the internal combustion process. To smooth things out, the Smeding 572 relies on a Pro Race torsional damper.  Providing the spark for the...  Providing the spark for the big Rat is a Smeding billet distributor and plug wires. The timing was set at 14 degrees of initial advance and 32 degrees of total advance.  The owner of this particular...  The owner of this particular 572 ordered up the optional Concept One serpentine drive system. For an extra $2,295, this slick setup includes a billet alternator, power steering pump, A/C compressor, brackets, and pulleys.  Once in the dyno cell, the...  Once in the dyno cell, the 572 was hooked up to a set of 2-inch primary headers with 3-inch collectors. Wideband oxygen sensors monitored the air/fuel ratio on both banks of cylinders, which registered between 12.0 and 12.5:1 throughout the WOT pulls.  Tuning an engine for max power...  Tuning an engine for max power on the dyno is the norm, but Smeding goes one step further by tuning for driveability as well. This is accomplished by tinkering with the air bleeds, jetting, and mixture screws.
BY THE NUMBERS |
| RPM | TQ | HP |
| 2,600 | 602 | 298 |
| 2,700 | 618 | 318 |
| 2,800 | 635 | 339 |
| 2,900 | 647 | 357 |
| 3,000 | 658 | 376 |
| 3,100 | 661 | 390 |
| 3,200 | 663 | 404 |
| 3,300 | 664 | 417 |
| 3,400 | 668 | 432 |
| 3,500 | 672 | 448 |
| 3,600 | 677 | 464 |
| 3,700 | 686 | 483 |
| 3,800 | 696 | 504 |
| 3,900 | 708 | 526 |
| 4,000 | 721 | 549 |
| 4,100 | 731 | 570 |
| 4,200 | 737 | 589 |
| 4,300 | 739 | 605 |
| 4,400 | 740 | 620 |
| 4,500 | 740 | 634 |
| 4,600 | 737 | 646 |
| 4,700 | 737 | 659 |
| 4,800 | 736 | 673 |
| 4,900 | 732 | 683 |
| 5,000 | 729 | 694 |
| 5,100 | 724 | 703 |
| 5,200 | 721 | 714 |
| 5,300 | 716 | 722 |
| 5,400 | 708 | 728 |
| 5,500 | 700 | 733 |
| 5,600 | 692 | 737 |
| 5,700 | 679 | 737 |
| 5,800 | 666 | 736 |
| 5,900 | 652 | 732 |
| 6,000 | 637 | 728 |
| AVG: | 692 | 570 |
Most engine shops only tune for peak performance at WOT, but the problem is that street motors operate at part throttle most of the time. As such, Smeding takes exhaustive measures to tune each of its crate engines for maximum driveability. Unlike many dynos that can only control throttle, Smeding’s DTS unit can place load on an engine independent of throttle input. In other words, the DTS dyno has one handle for throttle control and a separate handle for load control. “After we break in a motor, we set the idle mixture and ignition timing. Next, we increase rpm to 2,000, put 100 pounds of load against the motor, then check the air/fuel ratio again,” Ben Smeding says. “We want the air/fuel ratio to be in the mid 13s during this part of the tuning process. Next, we increase the load to 150 pounds, with a target air/fuel ratio of low 13s. We repeat the procedure at 2,300 rpm, and vary the load between 100 and 150 pounds, tweaking the air/fuel ratio as necessary with the air bleeds, jets, and mixture screws. Optimizing the fuel mixture in this range is what makes an engine driveable. If a motor is too rich or too lean at cruising speeds, it will run dirty and hesitate. The squirters don’t do much when you gently roll into the throttle, so they can’t cover up a carb that’s out of tune. After the tuning for driveability is complete, we never touch the primary side of the carb again, and only alter the secondaries when tuning for max power.”
|
|
|