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Red Dog 6 - Technical Article - Chevy High Performance Magazine

Solid Slushbox: Monster Transmission & Performance's Tangy 4L65E
By Ro McGonegal
Transmission
Transmission Clutch Packs
The 4L60/65E has five sets... 
   
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Transmission Clutch Packs
The 4L60/65E has five sets of clutch packs. Top left: Forward clutch set of Kolene steel. Top right: Reverse gear drum made of a special steel that allows the plates to cool down. Bottom left: The 3-4 gear clutch pack. To increase the drum capacity, Monster upgrades the assembly with two additional clutches (eight versus six). Bottom right: The reverse gear clutch pack is also made of Kolene steel and includes an Alto race clutch. Bottom: The overrun clutch pack. Two smaller items are the 29-element forward sprag (copper colored) and the low/reverse heavy-duty sprag with a hardened steel inner race (the black ring inside the sprag).
Transmission Cutaway Illustration
This handy cutaway illustration... 
   
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Transmission Cutaway Illustration
This handy cutaway illustration shows what goes where and what it does. Illustration courtesy Automatic Transmission Service Group
Transmission Servo
The Mega Monster transmission... 
   
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Transmission Servo
The Mega Monster transmission uses a billet Corvette servo to apply Second gear and hold it with a lot more authority than the stock unit...
Transmission Corvette Servo
This servo is stronger...... 
   
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Transmission Corvette Servo
This servo is stronger...
Transmission Servo
...and its deeper recess allows... 
   
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Transmission Servo
...and its deeper recess allows more fluid compression and surface area.
Transmission Gear Sets
Late-model 4L65s, such as... 
   
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Transmission Gear Sets
Late-model 4L65s, such as the one in the Escalade, are equipped with five-pin planetary-gear sets (left)--instead of the more common four-pin type--which distribute torque load more evenly to more points. Since the gear ratios in the 4L60/65 are the same as those in the 700-R4, the five-pin planetary units may also be used in those older transmissions.
Transmission Electronic Pulse Control
The top parts compose the... 
   
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Transmission Electronic Pulse Control
The top parts compose the OE electronic pulse control (EPC). Under a boosted application, the EPC is unable to keep up with the accelerated pace and unable to control the transmission, so it is replaced with a Trans-Go solenoid PN 46-MOD (below). Updated versions (from '00 on) have a mesh screen to keep out the big pieces.
Transmission Selenoid
The Trans-Go solenoid works... 
   
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Transmission Selenoid
The Trans-Go solenoid works with this little collection of solenoids and pressure switches. The two far left units are the 1-2 and 3-4 gear shifters; the two bottom units are the 3-2 gear solenoids, pulse-width modulated, to improve the 3-2 downshift. The solenoid also regulates the release of the 3-4 clutch and the 2-3 band apply. The black plate is the transmission fluid temperature sensor, which helps control the torque-converter clutch apply and shift quality.
Transmission Hardware
Monster rebuilt the 4L65E... 
   
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Transmission Hardware
Monster rebuilt the 4L65E using this array of new hardware, which includes washers, bushings, and Torrington bearings.
Transmission Shift Correction Pack
Monster uses a Superior shift... 
   
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Transmission Shift Correction Pack
Monster uses a Superior shift correction pack (PN61C03), which includes valve body parts and polymer check balls rather than metal ones...
Transmission Check Ball
...The metal-to-metal contact... 
   
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Transmission Check Ball
...The metal-to-metal contact between the check ball and the valvebody spacer plate eventually eggs out the hole until the ball falls through and havoc ensues...
Transmission Valvebody Spacer Plate
...The softer, larger polymer... 
   
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Transmission Valvebody Spacer Plate
...The softer, larger polymer ball (right) and the OE steel check ball are set for comparison only...
Transmission Check Ball
...Further, Monster enlarges... 
   
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Transmission Check Ball
...Further, Monster enlarges certain holes in the shift plate to increase line pressure about 10 percent.
Transmission Oil Pump Rotor
The hardened steel front oil... 
   
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Transmission Oil Pump Rotor
The hardened steel front oil pump rotor has 13 vanes (in rotor and stacked at upper right) designed to rev higher than the factory ones....
Transmission Oil Pump Rotor
...The standard steel pump... 
   
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Transmission Oil Pump Rotor
...The standard steel pump rotor is prone to breakage that would quickly reduce the transmission innards to garbage. Though not shown, the main shaft bushing is Teflon-coated (versus brass) to reduce heat and friction caused by the converter neck.
Transmission Pressure Regulator Valvetrain
The top row shows innards... 
   
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Transmission Pressure Regulator Valvetrain
The top row shows innards of the pressure regulator valvetrain, which controls line pressure (from left: pressure-regulator valve, spring, pressure-regulator isolator, reverse-boost valve, and reverse-boost valve sleeve)...
Clutch Valve
...On the opposite side of... 
   
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Clutch Valve
...On the opposite side of the front pump, we have the converter-clutch outer valvespring, converter-clutch inner valvespring, and the converter-clutch valve. The unit above the OE converter-clutch valve replaces it with an aluminum/steel upgrade praised for its increased lubrication qualities.

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