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1967 Chevrolet Malibu - Mundane to Rockstar

We Kick This Chevelle Up a Notch by Adding a Super Sport Hood With Fresh SS Trim
By Bob Mehlhoff
1967 Chevrolet Malibu
1967 Chevrolet Malibu
Once we unpacked our Goodmark... 
   
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1967 Chevrolet Malibu
Once we unpacked our Goodmark SS hood, we wanted to check the seam fit and alignment before we started the paintwork. After we bolted the hood onto the hinges we made a few minor adjustments to make the hood fit squarely between the fenders with a 31/416-inch gap on all seams.
1967 Chevrolet Malibu
We also checked the levelness... 
   
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1967 Chevrolet Malibu
We also checked the levelness along the top of the fender lines and the cowl panel. This hood matched evenly on both planes.
1967 Chevrolet Malibu
Once we found that the hood... 
   
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1967 Chevrolet Malibu
Once we found that the hood fit correctly, it was time to begin our at-home bodywork and paint. Our first step was to sand down the hood's top surface with a DA (dual action) sander using 180-grit sandpaper. This was done to expose any high or low spots and to rough up the surface before we sprayed primer on the hood.
1967 Chevrolet Malibu
After the hood was sanded... 
   
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1967 Chevrolet Malibu
After the hood was sanded and blown off to remove any dust, we added three coats of self-etching primer. This primer is a 50/50 mix of primer and phosphoric acid. The blend allows the mixture to bite into the metal and lock in.
1967 Chevrolet Malibu
Next we added a few coats... 
   
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1967 Chevrolet Malibu
Next we added a few coats of high-build primer then waterborne primer sealer. In many locales waterborne products are required to reduce emissions from the paint as it dries. Waterborne paint contains a partial mix of water and water-soluble solvent. This reduces the total amount of VOC (volatile organic compounds) that evaporates into the atmosphere. Our friend Tom Ocasek, who helped us with our painting project, has used waterborne paints for years without any durability problems.
1967 Chevrolet Malibu
The basecoat that was matched... 
   
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1967 Chevrolet Malibu
The basecoat that was matched to our Malibu's existing color was next to go on. To match the car's color, we stopped by a DuPont paint distributor store with a sample, and the technician used a color-measurement instrument to read the color and furnish a formula. A cowl panel often works well as a sample.
1967 Chevrolet Malibu
We let the basecoat dry for... 
   
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1967 Chevrolet Malibu
We let the basecoat dry for roughly 30 minutes, then added on a few coats of clear. The clearcoat protects the paint from UV rays and pollutants. After the clear dried, we color-sanded the topcoat with 3,000-grit paper and polished the hood for a glistening shine.
1967 Chevrolet Malibu
Next we installed the simulated... 
   
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1967 Chevrolet Malibu
Next we installed the simulated hood airscoops by aligning the four mounting studs and two guide pins on each side. Once the scoop was down in place, we just tightened the sheetmetal nuts onto the four mounting studs. Each simulated scoop includes a foam gasket so that it does not scratch the hood.
1967 Chevrolet Malibu
Each hinge uses two 31/48-inch... 
   
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1967 Chevrolet Malibu
Each hinge uses two 31/48-inch coarse bolts to hold the hood down. Be careful that you do not install bolts that are too long; this can cause a dimple in the hood's top panel from the inside up. All the mounting holes, both to the hood and the fender, are elongated so that necessary adjustments can be made easily.

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1967 Chevrolet Malibu  1967 Chevrolet Malibu
1967 Chevrolet Malibu  1967 Chevrolet Malibu
1967 Chevrolet Malibu  1967 Chevrolet Malibu