It's one of the most outstanding exterior features on vintage muscle cars and was used to help distinguish one model from another: body accent trim, or brightwork. From a full-on restoration to a Pro Touring build, if the body trim is anything less than spectacular, it can distract from the overall appeal of your finished ride.

Brightwork originally installed by the General is either stainless steel or aluminum. Aluminum can be the most difficult to restore, as most of these parts were anodized by the factory for protection and shine. Over time, this protective barrier weathers, cracks, or peels, allowing the elements to attack the surface and do their worst.

While much of this brightwork is available today from specialty suppliers-and that comes in real handy-many prefer to restore the existing trim. In some cases, replacement pieces are simply not available, as is the case with our '64 Chevelle's problem piece, the hook, found on the rear quarters. Ours would require a bit of elbow grease to salvage.

Before you begin to repair dents or scuffs in the not-so-bright brightwork, you have to remove the anodized coating. You can either send the pieces out to specialists, who will dip them in a solution of caustic soda, or you can do what we did here on an already mangled piece: careful sanding. Heed our warning: Take your time, carefully monitor your progress, and stop as soon as you break through the coating. You want to remove as little aluminum as possible to retain strength and integrity.

1964 Chevy Chevelle Body Trim Restoration Tools For The Job
The side trim, called the hook, for our '64 Chevelle was damaged in a minor mishap years ago. Next to it is an assortment of body dollies and hammers used to bring it back in shape.
The side trim, called the hook, for our '64 Chevelle was damaged in a minor mishap years a

All said and done, repairing trim is just like straightening any body panel (on a much smaller scale), requiring significant patience. And to get the job done right, you'll need an assortment of body dollies, hammers, hard (steel) and semihard (wood) flat surfaces, a buffer or grinder with buffing wheels, and various sandpapers and buffing rouges. Other less-common tools that prove useful for detail dent removal in tight areas are a regular screwdriver, a needle-nose pliers, a small chisel, and a center punch.

Follow along as we straighten a piece of body trim from our Chevelle. Give it a try and you'll certainly appreciate the sense of accomplishment in saving a piece of abused trim and bringing it back to looking factory fresh. The time and energy spent here will not only save you money, but also untold hours searching for a replacement.

Quick Notes
What We Did
Revived a piece of body trim from an early A-body

Bottom Line
A little time and effort go a long way

Cost (Approx)
$50

  • 1964 Chevy Chevelle Body Trim Restoration Hammer Blows
    Getting back to the basic shape of the original part is done by using very light blows with hammers. A piece of wood backing helps absorb each hammer blow, allowing work to progress slowly.
    Getting back to the basic shape of the original part is done by using very light blows wit
  • 1964 Chevy Chevelle Body Trim Restoration Metal Reshaping
    Work both the front and back of the trim piece as you go. It's a good idea to inspect your work constantly. Don't massage the piece too much, as it will needlessly weaken the metal.
    Work both the front and back of the trim piece as you go. It's a good idea to inspect your
  • 1964 Chevy Chevelle Body Trim Restoration High Spots
    With the general shape of the trim piece back, we started working out the high and low spots.
    With the general shape of the trim piece back, we started working out the high and low spo
  • 1964 Chevy Chevelle Body Trim Restoration Metal Polishing
    While this still looks pretty rough, the basic shape, width, and body contour are back into our hook trim piece. You can also see that the face is relatively flat.
    While this still looks pretty rough, the basic shape, width, and body contour are back int
  • 1964 Chevy Chevelle Body Trim Restoration File
    Using a file, we carefully cut material away to find areas still low on the trim face. The low spots where the file had not scuffed the surface, as seen here, are further worked with hammer and dollies until smooth.
    Using a file, we carefully cut material away to find areas still low on the trim face. The
  • 1964 Chevy Chevelle Body Trim Restoration Shine Restoration
    At this point the rough-in work is completed. We used the good piece on the opposite side of the car for comparison of shape and contour. Again, be sure to take your time to get the results you're looking for.
    At this point the rough-in work is completed. We used the good piece on the opposite side
  • 1964 Chevy Chevelle Body Trim Restoration Metal Buffing
    Laborious wet-sanding is necessary to prepare the metal surface for final buffing; this is what's going to get you that show-quality luster. Beginning with 220- or 320-grit sandpaper will cut the file marks and remove the factory anodizing. Using an ample supply of water, we wet-sanded this piece seven times using 220-, 400-, 600-, 800-, 1,000-, 1,500-, and finally 2,000-grit paper.
    Laborious wet-sanding is necessary to prepare the metal surface for final buffing; this is
  • 1964 Chevy Chevelle Body Trim Restoration Dull Metal Finish
    The sanding is complete, with no visible marks on the hook trim piece. Instead we see a dull metal finish. To give you a better idea of the look we are after, compare it against a trim piece from the opposite side of the car we had already sanded and buffed out.
    The sanding is complete, with no visible marks on the hook trim piece. Instead we see a du
  • 1964 Chevy Chevelle Body Trim Restoration Buffing Compounds
    Like sandpaper, buffing compounds, or rouges, offer various grits to allow you to work at a comfortable pace. We used a two-step process and started with brown, which is a less aggressive grit. Simply load the wheel with rouge prior to starting on any trim piece.
    Like sandpaper, buffing compounds, or rouges, offer various grits to allow you to work at
  • 1964 Chevy Chevelle Body Trim Restoration Eye Protection
    Always wear eye protection, and know that this step doesn't take a lot of pressure. Forcing the trim against the wheel could be disastrous! Simply move the trim slowly, pulling away often to keep from building excessive heat.
    Always wear eye protection, and know that this step doesn't take a lot of pressure. Forcin
  • 1964 Chevy Chevelle Body Trim Restoration Craftsman Metal Polishing Tool
    Final buffing was accomplished using a white rouge. Always keep the buffing wheels of different rouge compounds separate, using fresh wheels for each.
    Final buffing was accomplished using a white rouge. Always keep the buffing wheels of diff
  • 1964 Chevy Chevelle Body Trim Restoration Finished Revamped Metal
    After being buffed, the finished hook trim piece and repair area are show-quality. Prior to installing it on your project, you can apply clearcoat for protection or leave it as is and polish it from time to time.
    After being buffed, the finished hook trim piece and repair area are show-quality. Prior t
  • 1964 Chevy Chevelle Body Trim Restoration Body Work
    On the car our once-mangled hook trim piece looks as good as new, and it only took a few hours from start to finish.
    On the car our once-mangled hook trim piece looks as good as new, and it only took a few h
SOURCE
3M Corporate Headquarters
3M Center
St. Paul
MN  55144
888-364-3577
www.3m.com
Harbor Freight
3491 Mission Oaks Blvd
Camarillo
CA  93011
800-444-3353
www.harborfreight.com
Sears Craftsman
Hoffman Estates
IL
800-377-7414
www.sears.com/craftsman