Chevy Hi-Performance Homepage Chevy High Performance
Get Adobe Flash player

Chevelle Strip Party

Disassembling A ’66 Chevelle In Under Three Hours
From the February, 2009 issue of Chevy High Performance
By Scott Crouse
Photography by Bob Mehlhoff, Scott Crouse
P149993 Image Large
As fast as we could get into... 
   
  read full caption
P149993 Image Large
As fast as we could get into position to take a picture, these guys already had half the car in the air.
P149994 Image Large
Once the Chevelle sat firmly... 
   
  read full caption
P149994 Image Large
Once the Chevelle sat firmly on jackstands, the disassembly process took place on all sides.
P149995 Image Large
With the bumpers gone and... 
   
  read full caption
P149995 Image Large
With the bumpers gone and the fluids drained, the sheetmetal came under attack. Notice how Ed Taylor is holding the right front fender to keep it straight while Don Swanson frees it from the car.
P149996 Image Large
With the front fenders and... 
   
  read full caption
P149996 Image Large
With the front fenders and core support removed, it’s best to attack the doors and rearend because removing the engine could possibly lighten the front of the car, causing it to tip rearward.
P149997 Image Large
While Jeff worked on freeing... 
   
  read full caption
P149997 Image Large
While Jeff worked on freeing the transmission, we had our eyes on the 12-bolt.
P149998 Image Large
Valerye Roberts bagged all... 
   
  read full caption
P149998 Image Large
Valerye Roberts bagged all the small pieces for easy identification.
P149999 Image Large
That’s Don Swanson helping... 
   
  read full caption
P149999 Image Large
That’s Don Swanson helping to remove the Richmond six-speed. The O2 sensor in the exhaust is for the air/fuel ratio gauge.
P150000 Image Large
Before dismantling the car’s... 
   
  read full caption
P150000 Image Large
Before dismantling the car’s electrical system, we used the electric fuel pump to pump the fuel out of the tank.
P150001 Image Large
Once Frank finished discon-necting... 
   
  read full caption
P150001 Image Large
Once Frank finished discon-necting the dash, Kevin offered to help him extract it from the car.
P150002 Image Large
As the crew lifted the body,... 
   
  read full caption
P150002 Image Large
As the crew lifted the body, Kris and Frank quickly removed the jackstands and pulled the frame out from underneath. It’s a good idea to have two dollies in place so they can be slipped under the body as it’s lowered.
P150003 Image Large
Before removing the body bolts,... 
   
  read full caption
P150003 Image Large
Before removing the body bolts, it’s best to lubricate them first. It’s not uncommon for several of them to break due to corrosion.
P150004 Image Large
We jumped the gun and removed... 
   
  read full caption
P150004 Image Large
We jumped the gun and removed the engine before the coil springs. Luckily we had Ed and Jim available to weigh things down.
P150005 Image Large
We’re not sure what... 
   
  read full caption
P150005 Image Large
We’re not sure what kind of creature this is, but he sure knew how to disassemble the underside of our Chevelle.
P150006 Image Large
We left the responsibilities... 
   
  read full caption
P150006 Image Large
We left the responsibilities of removing the window molding up to our bodyman Don Swanson. Using a piece of wood to contact the molding reduces the possibility of dents.
P150007 Image Large
There’s nothing like... 
   
  read full caption
P150007 Image Large
There’s nothing like teamwork when it’s time to remove the bumpers.
P150008 Image Large
It’s important to come... 
   
  read full caption
P150008 Image Large
It’s important to come up with a plan before lifting the body off the frame. Remember that once the body is in the air, the frame needs to be taken off the jackstands and removed. Then the body has to be set down on something mobile if you plan on moving it once your friends have gone home.
P150009 Image Large
Of course, in order to do... 
   
  read full caption
P150009 Image Large
Of course, in order to do all this dismantling, you need tools. We relied on the Craftsman 175-psi, oil-less 110-volt compressor to do the job. That giant Craftsman toolbox also came in plenty handy too.
P150010 Image Large
With the Chevelle finished... 
   
  read full caption
P150010 Image Large
With the Chevelle finished and food on the table, it didn’t take long for this bunch to make the steaks on their plates disappear.

If you have ever wondered what sorts of things magazine editors and their buddies do on the weekends, ponder no more. The dedicated Chevy High Performance staff uses those precious weekends to practice what they preach each month. Whether it’s at a dyno, in an engine-building room, or in the garage, there’s continuous Chevrolet tinkering going on.

One recent Saturday morning, we invaded Editor Jeff Smith’s backyard and uncovered what happens behind the scenes of CHP. When we arrived on location, the streets were lined with classic Chevys of all models and years. It seemed as if the magazine opened up and we drove right in. While unloading the camera equipment, we were greeted by several of Jeff’s friends who where there to help out for the day. Ed Taylor, Chevy High ’s engine-building wonder, was there to lend a hand, along with Bob Mehlhoff, Kris Shields, Kevin Doyle, Don Swanson, Jim Peterson, Valerye Roberts, Mark Stielo, and Automotive Detailer Frank Saenz. We thought to ourselves, what kind of project could possibly require so many people? As we walked past a few Camaros and around a Rat on the floor, there sat a ’66 Chevelle beside an enormous Craftsman toolbox and air compressor. On this particular Saturday, Jeff and his friends were going to have a strip party. The kind of party where a Chevelle loses everything, including its body. During the deconstruction instructions, Jeff mentioned something about steak for lunch. The mention of meat suddenly changed the disassembling crew’s demeanor into something resembling a pack of wild animals waiting to feast on their Chevelle prey.

When the clock struck 9 a.m., the crew went to work. Every nut, bolt, and washer found its way to a designated bag and tag person as the Chevelle came apart in quick order. By 10, the sheetmetal laid in the grass, and by 11, the engine and interior were gone. As the clock struck noon, lunchtime had arrived and the Chevelle sat completely disassembled. Sharing lunch under the sun with some of your best buddies and a million-piece puzzle Chevelle is what hot rodding is all about.


Chevrolet Corvette Research
Chevrolet Corvette Find new Chevrolet Corvette information as well as review photos, specs and more. The Corvette has a V8 standard engine producing 505 horsepower, and has a 8 star frontal impact rating for the driver and a 8 star frontal impact rating for the passenger. You may also be interested in the Chevrolet Impala and the Chevrolet Camaro.
1967 Chevy Chevelle - Unassuming
Dave Koch's Big-Inch Rat-Powered '67 Chevelle... more
Chevelle Brakes - Whoa Down
Check out this 1966 Chevelle with a Hydroboost braking system.... more
10 Best Chevelle Tricks
The great thing about Chevelles is that almost any kind of idea will work. With room to spare, yet... more
1970 Chevelle Frontend Revival
Read about a how to put front fenders on a 1970 Chevelle with the right gaps.... more
1969 Chevelle Metal Transplant
Find out how to patch that rusted quarter panel.... more
1971 Chevy Chevelle - Heathen
Check out Steve Heath's amazing 1971 Chevy Chevelle and what engine combination it sports that... more
Chevy Chevelle Wallpapers
Exclusive Chevy Chevelle Wallpapers from Chevy High Performance... more
1971 Chevrolet Chevelle - Red is for Hot
Paul Bartlett's Boulevard Bully & Weekend Warrior... more
1969 Chevy Chevelle SS - Orangineered
In-Your-Face Looks & Thoughtful Construction in One Slick SS 396... more
1966 Chevy Chevelle - Inside Out
That's How This SS Got Built... more